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Standard UltraPhase 60 Thermal Interface Material Construction
UltraPhase 60 is constructed as a 60C phase change compound double coated on a substrate of Kapton MT+(plus) thermally conductive polyimide film.
Additional construction options include a one side phase change coated substrate as well as a series of pressure sensitive adhesive pre-appy options. Download the technical data sheet for more information regarding custom UltraPhase 60 material construction and pre-apply options. |
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A Superior Alternative to Messy and Inconsistent Thermal Grease Solutions 
UltraPhase 60 is designed as a pre-formed thermally conductive "drop-in-place" dielectric pad that offers unmatched thermal transfer characteristics through the use of a proprietary 60C phase change compound coated at a specific and even thickness onto a superior performing polyimide film such as the Kapton MT+(plus). From an installation perspective, thermal greases are difficult to dispense and provide inadequate coverage and uneven thickness (trapped air) leading to poor thermal performance. During operation, thermal grease designs have a tendency to "dry out" leading to further degradation of their thermal performance characteristics. Not to mention the thermal grease clean-up required post installation around unwanted areas outside the device.
Since UltraPhase 60 is manufactured with a specific thickness and die cut pattern, it can be instantly placed and immediately ready for component mounting to a heat sink, chassis or cold plate. A primary advantage of utilizing the UltraPhase 60 phase-change system is in its ability to drive the air out from within the interface during initial device cycling causing the compound to phase-change, thus, wetting the surface and filling in any microscopic surface imperfections or surface flatness conditions that may exist. Interface Surface Flatness It is typically recommended that for large surface area device/component interface sizes with conditions exceeding 64 microns and/or flatness conditions exceeding 0.002" (0.051mm) or more, thicker compound coating should be considered to allow the UltraPhase 60 compound to flow and adjust to these conditions. Filling in a nominal gap requirement with smooth interface surfaces can typically be accomplished with thicker substrate options. |
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UltraPhase 60 Samples for Testing
Thermal material evaluation is always critical when designing in a new material or developing a new product. Bulk sample sheets of UltraPhase 60 are available for preliminary review and testing to determine the optimal UltraPhase 60 thickness as well as overall material thickness best suited within the scope of your application requirements. |
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DIE CUT PROTOTYPES
Need to test UltraPhase 60 within the scope of the die cut frame system and your pre-formed outline? Our razor plotter machine allows us to provide our customers with UltraPhase 60 material cut to their required outlines for prototype/testing purposes. Although plotter cut samples are not held to the same die cut dimensional tolerances as production parts, it allows our customer to review the material within their pre-formed dimensions in case further adjustments need to be made without incurring the expense of production tooling until a final design is determined. For more information on our plotter cut sampling process, please contact us toll free at 1-888-201-5546 or e-mail us at info@timtelthermal.com |
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UltraPhase™ is a trademark of TIMTEL Kapton® is a registered trademark of DuPont Corporation © Copyright - TIMTEL 2017 |
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Kapton is a registered trademark of DuPont Corporation
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